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Performance
Excellence
Our
Performance Excellence Practice offers the most advanced approaches
for achieving unparalleled business performance through process
excellence and organizational culture change. Developed over
40 years of successful consulting, including key involvement
in the TQM approach that sparked the Harley-Davidson turnaround
of the 1980s, PEx is our holistic, multi-dimensional prescription
for an organization that succeeds both internally and externally.
Our tools and techniques can cut waste, slash cycle time,
boost customer satisfaction, create corporation transformation,
and achieve extraordinary bottom line results.
Six
Sigma
ACT
Leadership
Development and Business Management
Strategic
Planning
Process
Improvement and Control
Project
Management
Culture
Change/Change Management
Organizational
Development and Design
Training
and Training Program Design
ISO
9000/14000
Industrial
and Mechanical Engineering
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| Six
Sigma |
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Most
organizations operate at a 99% quality level, creating 66,803
defects per million. That's about 20,000 lost pieces of mail
hourly, 5,000 incorrect surgical procedures weekly, or 2 accidents
at major airports daily. Six Sigma, in contrast, demands 99.9997%
perfection, or 3.4 defects per million.
To help clients rise to this exceptional standard,
we combine leading-edge statistical tools, rigorous cycle-time
techniques, and experienced team-based, problem-solving approaches
to produce a radical shift toward process transformation. We
help a broad range of industries establish a disciplined, lean
environment -- across product development, manufacturing, and
supply chain management -- that continually reduces variation,
boosts process capability, and meets exact customer specifications.
We also train black belts and green belts for your in-house
Six Sigma team.
Our own Six Sigma team includes nationally recognized
Six Sigma expert Ron Snee and Design of Experiments expert Larry
Meyers.
More
Details
Extensive
Six Sigma Articles
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| Leadership
Development and Business Management |
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We
work closely with company leaders to establish the behaviors,
processes and systems essential for developing a world-class
leadership team that truly exemplifies company values and goals.
We offer hands-on consulting in leadership competencies, skills
development, performance reporting systems, communication systems,
HR performance management, and supervisory and managerial activities
analysis. We tailor our consulting approach to the style and
personality of your unique leadership team.
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| Strategic
Planning |
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We
help clients create a strong yet flexible roadmap that pinpoints
a company's strengths and weaknesses, highlights its opportunities
and threats, and establishes a vision for the future. To achieve
this roadmap, we use tools such as visioning, S.W.O.T. analysis,
external customer expectation analysis, internal customer needs
assessment, and goal development and alignment.
More Details
Article
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| Process
Improvement and Control |
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Because
process transformation requires ongoing discipline, we help
clients thoroughly explore process failures to immediately determine
areas of improvement. We also design management systems that
promote the continual examination of process results and aim
at still greater success. To help you achieve process goals,
we draw from sophisticated tools such as process mapping, capability
analysis, failure mode and effect analysis, variation reduction,
team-based problem-solving, tolerance control, measurement systems
analysis (MSA), process management "dashboards," statistical
process control (SPC) strategies, and Design of Experiments
(DOE). Our mission is to help you decrease process and product
variability to meet customer specifications or requirements.
DOE Article
DOE Course
CASE STUDIES
Design
of Experiments (DOE)
Process
Control and Capability Improvement
High-Performance,
Team Culture Development
Business Process Redesign
Productivity Improvement
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| Project
Management |
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Tunnell
Consulting can take full management responsibility for ongoing
projects, or work directly with your managers to establish a
structured yet flexible relationship that leads to superior
project management. We offer a comprehensive PM tool set that
helps both our clients and our on-the-job consultants remain
on a disciplined path that honors project timelines and milestones
and ultimately achieves the bottom line results you demand.
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| Culture
Change/Change Management |
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We offer
our clients a deep understanding of culture change issues, honed
from more than 20 years of intense work in change management.
We work at all levels of the organization to coach, educate
and lead your firm to an effective company culture that leverages
people assets, and closes the gap between where your company
is today and where it wants to be tomorrow. We offer tools such
as visioning, values development, teaming, cultural assessments,
core competency assessments, job description development, and
recruit/develop/retain (RDR) design. We are expert at guiding
clients through the inevitable complexities of mergers and acquisitions,
strategic shifts, right sizing, and leadership changes.
Article:
Organizational Metamorphosis
Article:
Knowledge Driven Organization
Case
Study: Service Culture Design
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| Organizational
Development and Design |
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We
access your current organizational structure and design based
on its appropriateness, flexibility and effectiveness, and help
you both create and implement a high-performance approach that
integrates company goals, leaves space for internal and external
changes, and enhances your company's ability to manage complexity
and ambiguity.
Employee
Surveys
Case
Study: Self-Directed Work Teams
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| Training
and Training Program Design |
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Tunnell
Consulting is a skilled training firm, with hands-on expertise
few other firms can match. For some 20 years, we have directly
trained staff, managers and executives in the leading improvement
tools and techniques essential for ongoing process refinement.
We also create complete in-house training programs that match
company strategy. Our expertise includes training black belts
and green belts for Six Sigma implementations, training employee
teams in critical organizational and statistical skills, and
educating steering committees and company leaders in the dynamics
essential for managing a business improvement environment. We
create customized curriculums that match your specific needs
and timetable.
Educational
Services
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| ISO
9000/14000 |
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We
lead forward-thinking firms to successful ISO certification,
laying the step-by-step groundwork for developing and implementing
a plan that meets these international quality standards, so
your business can prove it manufactures the quality products
customers want.
More
Details
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| Industrial
and Mechanical Engineering |
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Tunnell
Consulting originally began its work in 1962 in engineering
consulting. We have a long, successful history in established
engineering tools and techniques, including manufacturing strategies,
flow and layout analysis, inventory reduction, time studies,
facilities management, and preventive maintenance systems. We
continue to use our engineering experience to create the foundation
on which ongoing business performance approaches can rest.
Case
Study: Setup/Changeover
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