Industrial Chemical Industry:
Supply Chain Strategy and Logistics Analysis


 Client:

A global manufacturer of petroleum-based chemicals for industrial use.

 Problem:This chemical producer participates in a global market of increasingly “commoditized” products, resulting in intense price competition, compounded by a weak economy. Client’s goal was to take up to 10% out of a global logistics budget of over $500 million in 2002.

 Approach:Conduct workshops with corporate cross-functional teams to assess process/goals alignment and validation of existing ideas. Develop an executable plan for achieving initiatives from a prioritized schedule of project ideas. Generate unique perspectives on value enhancement. Categorize projects and rank for execution phase.

 Results: Two working teams were created with a process plan to develop “fresh” logistics ideas. Over 60 ideas were categorized and then priority ranked with a matrix weighting process. Among executable projects identified:
• Use of corporate leverage in bundling purchased railcar leasing, maintenance and management contracts
• Use of single-sourcing tanker truck suppliers at each plant site
• Optimization modeling for truck/rail/barge transportation
• Optimization modeling for rail car fleet sizing
• Focus on LTL trucking reduction
   
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